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Apr 29, 2025

Why Area Separation Walls Are Essential in Multi-Family Construction

Area Separation Walls for Multi-Family Construction

Over the past five years, the U.S. has experienced a significant surge in multifamily housing construction, with over 2.5 million units breaking ground between 2019 and 2024 according to Multi-Housing News. This sustained growth underscores the increasing demand for multi-unit dwellings and highlights the importance of efficient, code-compliant building solutions.  

At Mill Steel Company, we understand how crucial fire-rated assemblies are for protecting both property and lives. That's why we proudly offer the USG Area Separation Wall system—an innovative solution for builders seeking a high-performing, code-compliant alternative to masonry firewalls.  

What Is an Area Separation Wall? 

An area separation wall is a non-load-bearing, fire-resistant partition that provides protection between adjacent living units, particularly in townhouse-style or multi-family dwellings. These walls are essential for preventing the spread of fire between units, ensuring occupant safety and helping builders meet local fire codes. 

Traditional masonry walls have long been the industry standard, but they can be costly, time-consuming, and labor-intensive to install. The USG Area Separation Wall system—distributed and manufactured by Mill Steel Framing—offers a streamlined alternative that meets or exceeds code requirements while saving time and money. 

Why Choose the USG H Stud System? 

Mill Steel’s USG H Stud system is built with performance and convenience in mind. Here are some standout benefits: 

  • Reliable Fire Protection: The gypsum-based panels provide tested, trusted fire resistance in accordance with building code standards.
  • Lightweight & Non-Load Bearing: Easier to handle, quicker to assemble, and ideal for wood- or steel-framed structures.
  • No Minimum Order Quantity: Whether you’re tackling a single townhouse project or a large-scale development, you get exactly what you need—no overbuying or waste.
  • Faster Installation: Compared to masonry, this system dramatically reduces labor time and costs on-site.
  • Cost-Effective Alternative: You get high-level performance without the high-level price tag of traditional masonry firewalls. 

Ideal for Multi-Family and Townhouse Projects 

With its smart design and ease of installation, the USG Area Separation Wall system is ideal for: 

  • Townhomes and rowhouses
  • Duplexes and triplexes
  • Garden-style apartments
  • Anywhere code-compliant fire separation is required 

Whether you're a builder, contractor, or architect, incorporating this system can reduce overhead, meet inspection requirements, and ultimately speed up project completion timelines. 

Your Trusted Partner in Construction Supply 

As a licensed manufacturer and distributor of USG's H Stud system, Mill Steel offers more than just materials—we deliver partnership. With coast-to-coast distribution, personalized service, and an unwavering commitment to quality, we ensure you get the products and support needed to keep your job site moving efficiently. 

And as a certified women-owned business through WBENC, Mill Steel also helps customers meet supplier diversity goals while maintaining top-tier performance and reliability. 

Ready to Make the Switch to Smarter Separation Walls? 

Explore the USG Area Separation Wall system from Mill Steel and experience the benefits of a safer, faster, and more cost-effective solution for your next multi-family project.